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7
Schedule Analysis
In Chapter 6, we covered the basic procedures for using the FactoryTalk Scheduler
system. In this chapter, we will show you how to edit some of the underlying data and
many of the features that will allow you to perform schedule analysis.
Comparing different schedules
Once you have generated a schedule, FactoryTalk Scheduler provides several ways to
evaluate its quality. Most of these were discussed in the previous chapter: performance
metrics, charts and graphs, Schedule Analyzer, and reports. Although these allow you to
evaluate a single schedule, they do not allow for easy comparison between different
schedules. In order to make such comparisons easier, FactoryTalk Scheduler includes a
net change feature that allows for direct comparisons between two different schedules.
In most applications, this type of analysis would not be performed on a daily basis.
Typically, it is performed for a new application and then revisited if conditions change;
e.g., product mix change, new resources, etc. The idea is to determine which scheduling
method(s) or rule(s) will provide the best solution and then use this method(s) or rule(s)
on a daily basis. For our tutorial, let’s assume that we have a new application and it’s not
clear what will provide the best results.
Before you begin an analysis, we recommend that you examine the set of orders to be
scheduled to determine which orders need to be completed on time. Our tutorial system
has a total of 70 orders, but only 33 of these orders are end items or customer orders.
FactoryTalk Scheduler allows you to control which orders are included in the performance
metrics by activating the order-filtering capability. You can activate this feature by using
the Setup > Performance Parameters menu option, which will open the Performance
Parameters dialog shown below. Checking the Activate Order Filtering option will cause
FactoryTalk Scheduler to filter out unwanted orders when calculating performance
metrics.
- Scheduler 1
- Contents 3
- 5 • Scheduling Concepts 39 4
- 7 • Schedule Analysis 87 5
- A • Glossary 97 5
- B • Process Plans 105 5
- C • MRP Charts 111 5
- D • Time Pattern Editors 119 6
- Index 133 6
- What is the benefit? 7
- How is it designed? 7
- Where do I begin? 7
- Intended audience 8
- Installation and startup 8
- Where can I go for help? 8
- Reference the user’s guides 8
- Get help online 9
- Get phone support 10
- Get Web support 10
- Get on-site support 11
- Get consulting services 11
- Contact us 11
- The BizBikes Factory 13
- BizBikes business problems 14
- Learn more about RSBizWare 15
- The Factory Overview 17
- Process plans 22
- SHP Red Finished Frame Plan 23
- SHP Frame Plan 24
- Handlebar Assembly Plan 24
- Handlebar Plan 25
- Neck Post Plan 25
- Purchased components 27
- Inventories 28
- Previously scheduled orders 28
- Singular 29
- Infinite 29
- Simultaneous 29
- Adjustable Pooled 29
- Shift patterns and efficiency 30
- Resource sets 30
- AM of Day 1, it could be 32
- AM, it would 32
- AM to 2 PM, as shown below 32
- PM and 9 PM 33
- AM on Day 2, as shown below 33
- 7 101 4 7101 4 710 34
- AM PM AM 34
- Sequencing constraints 35
- Material constraints 40
- Fixture constraints 42
- Operation constraints 42
- CHEDULING 45
- Find: A “good” schedule 46
- Simulation-based sequencing 50
- Selection rules 53
- Types of rules 53
- Operation selection rules 53
- SELECTION 55
- Predefined Job Preference 56
- Minimum Job Tardiness 57
- Minimum Job Flow Times 58
- Maximum Facility Capacity 58
- Resource rules 60
- Custom sequencing 64
- Using FactoryTalk Scheduler 65
- Set the planning horizon 66
- Attach a database 67
- Create the fcs file 70
- Develop a schedule 71
- The Attributes window 73
- The Order Trace View window 73
- Use operation overlap 75
- Create named views 76
- View the Project Pane 80
- Manually edit a schedule 80
- Evaluate a schedule 82
- Performance metrics 82
- Schedule Analyzer 86
- FactoryTalk Scheduler reports 90
- Schedule Analysis 93
- Forward scheduling 94
- Simulation scheduling 96
- Simulation setup 96
- Backward scheduling 98
- Bottleneck scheduling 99
- Adding pooled resources 99
- Analysis summary 100
- • • • • • 101
- Glossary 103
- Process Plans 111
- ANDLEBAR 115
- MRP Charts 117
- SSD Blue Bicycle 118
- SHP Red Finished Frame 118
- SHP Blue Finished Frame 118
- SSD Red Finished Frame 119
- SSD Blue Finished Frame 119
- Handlebar Assembly 119
- Seat Assembly 120
- Pedal and Chain Assembly 120
- Derailleur Assembly 121
- Seat Post 121
- Handlebar 122
- Neck Post 122
- SHP Frame 122
- SSD Frame 123
- Time Pattern Editors 125
- Developing a time pattern 126
- Shift 1. Next, click on the 127
- 4. Select the Value type to 134
- Attaching a time pattern 135
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