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19 Publication 1763-UM001D-EN-P - March 2011
Chapter
2
Installing Your Controller
This chapter shows you how to install your controller. The only tools you
require are a flat or Phillips head screwdriver and drill. Topics include:
• agency certifications
• compliance to European Union Directives
• installation considerations
• safety considerations
• power considerations
• preventing excessive heat
• master control relay
• installing a memory module
• using the battery
• controller mounting dimensions
• controller and expansion I/O spacing
• mounting the controller
• mounting 1762 expansion I/O
• connecting 1762 expansion I/O
Agency Certifications
• UL Listed Industrial Control Equipment for use in Class I, Division 2,
Hazardous Locations, Groups A, B, C, D
• C-UL Listed Industrial Control Equipment for use in Canada
• CE marked for all applicable directives
• C-Tick marked for all applicable acts
Compliance to European
Union Directives
This product has the CE mark and is approved for installation within the
European Union and EEA regions. It has been designed and tested to meet
the following directives.
- MicroLogix 1100 1
- Programmable 1
- Controllers 1
- Important User Information 2
- Summary of Changes 3
- Firmware Revision History 3
- Summary of Changes 2 4
- Table of Contents 5
- Chapter 3 6
- Chapter 4 6
- Communication Connections 6
- Chapter 5 7
- 6 Table of Contents 8
- Table of Contents 7 9
- 8 Table of Contents 10
- Who Should Use this 11
- Purpose of this Manual 11
- Common Techniques Used 12
- Hardware Overview 13
- Component Descriptions 14
- 1762 Expansion I/O 15
- Communication Cables 16
- Hardware Overview 15 17
- Programming 18
- Communication Options 18
- Hardware Overview 17 19
- 18 Hardware Overview 20
- Installing Your Controller 21
- Installation Considerations 22
- Safety Considerations 23
- Disconnecting Main Power 24
- Safety Circuits 24
- Power Distribution 25
- Power Considerations 26
- Preventing Excessive Heat 27
- Master Control Relay 28
- Using Emergency-Stop Switches 29
- Schematic (Using IEC Symbols) 30
- DC Power Supply. Use 31
- NEC Class 2 for UL 31
- Installing a Memory 32
- Using the Battery 33
- Controller Mounting 35
- Dimensions 35
- Controller and Expansion 35
- I/O Spacing 35
- Mounting the Controller 36
- Panel Mounting 38
- Mounting 1762 Expansion 39
- 1762 I/O 40
- Connecting Expansion I/O 41
- Wiring Your Controller 43
- Wiring the Terminal Block 44
- Using Surge Suppressors 45
- Recommended Surge Suppressors 47
- Grounding the Controller 48
- Wiring Diagrams 49
- 1763-L16BWA 50
- 1763-L16BBB 50
- 1763-L16DWD 50
- Terminal Groupings 51
- Sinking and Sourcing 52
- 24V DC Sensor Power 53
- Controller I/O Wiring 55
- Wiring Your Analog 55
- Channels 55
- Grounding Your Analog Cable 57
- Expansion I/O Wiring 58
- 1762-IQ16 Wiring Diagram 59
- 1762-IQ32T Wiring Diagram 60
- 1762-OA8 Wiring Diagram 60
- 1762-OB8 Wiring Diagram 61
- 1762-OB16 Wiring Diagram 61
- 1762-OB32T Wiring Diagram 62
- 1762-OV32T Wiring Diagram 62
- 1762-OW8 Wiring Diagram 63
- 1762-OW16 Wiring Diagram 63
- 1762-OX6I Wiring Diagram 64
- Analog Wiring 65
- 1762-IF2OF2 Wiring 67
- 1762-IF4 Input Type Selection 68
- Commons internally connected 69
- Analog Sensor 69
- Configuration Data File 70
- 1762-OF4 Wiring 71
- Default Communication 74
- Using the Communications 74
- Connecting to the RS-232 78
- Using a Modem 80
- Parameter Options 85
- Baud Rate 9600, 19.2 KBps 85
- Node Address 1...31 decimal 85
- Token Hold Factor 1...4 85
- Recommended Tools 87
- DH-485 Communication Cable 87
- Single Cable Connection 88
- Multiple Cable Connection 89
- End-of-Line Termination 90
- Connecting the AIC+ 91
- Cable Selection Guide 92
- Install and Attach the AIC+ 96
- Powering the AIC+ 97
- Power Options 98
- Connecting to DeviceNet 99
- Connecting to Ethernet 100
- Using the LCD 103
- Operating Principles 104
- Startup Screen 105
- Main Menu and Default Screen 106
- Using the LCD 105 107
- Operating Buttons 108
- Using Menus to Choose Values 108
- Selecting Between Menu Items 109
- Cursor Display 109
- Setting Values 110
- IMPORTANT 111
- Viewing I/O Status 112
- Monitoring Bit File 113
- Monitoring a Bit File 115
- 114 Using the LCD 116
- Using the LCD 115 117
- 116 Using the LCD 118
- Monitoring Integer File 119
- Monitoring an Integer File 121
- 120 Using the LCD 122
- Using the LCD 121 123
- 122 Using the LCD 124
- Using the Mode Switch 126
- Changing Mode Switch Position 127
- 126 Using the LCD 128
- Using the LCD 127 129
- Using a User Defined LCD 130
- Using the LCD 129 131
- Configuring Advanced 132
- Settings 132
- Changing Key In Mode 132
- 132 Using the LCD 134
- Using Communications 135
- Toggle Functionality 135
- Viewing Ethernet Port 135
- Configuration 135
- 134 Using the LCD 136
- Using Trim Pots 137
- 136 Using the LCD 138
- Error Conditions 139
- Viewing System 140
- Information 140
- Viewing Fault Code 141
- 140 Using the LCD 142
- Real-Time Clock Operation 143
- RTC Battery Operation 144
- Memory Module Operation 145
- Data File Download Protection 146
- Removal/Insertion Under Power 146
- Program /Data Download 147
- Program /Data Upload 147
- Online Editing 149
- Online Editing Terms 150
- Effects of Online Editing On 151
- Your System 151
- Directions and Cautions for 152
- MicroLogix 1100 Online 152
- Edit User 152
- Online Editing 151 153
- 152 Online Editing 154
- ATTENTION 154
- Types of Online Editing 155
- Specifications 157
- Specifications 157 159
- 158 Specifications 160
- 160 Specifications 162
- Specifications 161 163
- 162 Specifications 164
- Expansion I/O 165
- 164 Specifications 166
- Specifications 165 167
- 166 Specifications 168
- Specifications 167 169
- 168 Specifications 170
- Specifications 169 171
- 170 Specifications 172
- Analog Modules 173
- 172 Specifications 174
- Specifications 173 175
- 174 Specifications 176
- Specifications 175 177
- 176 Specifications 178
- Specifications 177 179
- 178 Specifications 180
- Replacement Parts 181
- Lithium Battery (1763-BA) 182
- Battery Handling 183
- Storage 183
- Transportation 183
- Disposal 184
- Replacement Parts 183 185
- 184 Replacement Parts 186
- Troubleshooting Your System 187
- Status Indicators on the LCD 188
- Normal Operation 189
- Controller Error Recovery 191
- Analog Expansion I/O 192
- Diagnostics and 192
- Troubleshooting 192
- Module Error Definition Table 193
- Module Error Field 194
- Hardware Errors 194
- Configuration Errors 194
- Error Codes 195
- Calling Rockwell 196
- Automation for Assistance 196
- Operating System 197
- Sequence of Operation 198
- Missing/Corrupt OS LED 199
- Interface 201
- DF1 Half-Duplex Protocol 203
- DH-485 Communication 207
- Protocol 207
- NA = Not Applicable 208
- Hardware Considerations 209
- Planning Cable Routes 209
- Software Considerations 210
- Number of Nodes 210
- Setting Node Addresses 210
- Setting Controller Baud Rate 211
- Setting Maximum Node Address 211
- Example DH-485 Connections 212
- (1) DB-9 RS-232 port 213
- (2) mini-DIN 8 RS-232 port 213
- (3) RS-485 port 213
- Modbus Communication 214
- Performance 216
- Considerations 216
- MicroLogix 1100 and PC 218
- Connections to the 218
- Ethernet Network 218
- Ethernet Connections 221
- Duplicate IP address 222
- Detection 222
- Configuring the Ethernet 223
- Channel on the MicroLogix 223
- Configuration Using 224
- RSLogix 500 Programming 224
- Software 224
- Configuration Via BOOTP 224
- Using a DHCP Server To 228
- Configure Your Processor 228
- Using Subnet Masks and 228
- Gateways 228
- MicroLogix 1100 Embedded 231
- Web Server Capability 231
- Appendix 233
- System Loading 233
- Calculations 233
- Current Loading 234
- Validating the System 235
- System Loading Worksheet 236
- Calculating Heat 238
- Dissipation 238
- Glossary 239
- 238 240
- 239 241
- 240 242
- 241 243
- 242 244
- 243 245
- 244 246
- 245 247
- 246 248
- Numerics 249
- 248 250
- 249 251
- 250 252
- 251 253
- 252 254
- Rockwell Automation Support 256
- Documentation Feedback 256
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