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Rockwell Automation
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1784-PM16SE SoftLogix Motion Card Setup and Config
Instrukcja Użytkownika
Rockwell-automation 1784-PM16SE SoftLogix Motion Card Setup and Config Instrukcja Użytkownika Strona 12
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Publication 1784
-UM003A-EN-P – Jun
e 2003
4
Using This Manual
1
2
...
7
8
9
10
11
12
13
14
15
16
17
...
450
451
SoftLogix
1
Important User Information
2
European Communities (EC)
3
Directive Compliance
3
Table of Contents
5
ii
6
Chapter 12
7
Chapter 13
7
iv
8
Using This Manual
9
Related Documentation
10
Rockwell Automation
10
On the Web
11
4 Using This Manual
12
SoftLogix Motion Control
13
Components of the
14
SoftLogix Motion System
14
SoftLogix Chassis Monitor
15
The SoftLogix Controller
16
(1784-PMO2AE)
17
The 16 Axis SERCOS interface
17
Module (1784-PM16SE)
17
Developing a Motion
18
Control Application
18
Parameters
19
Handling Motion Faults
20
Minor/Major Faults
20
SoftLogix Controller
21
Accessing the New
22
Controller Dialog
22
Redundancy Enabled
23
Chassis Type
24
Slot Number
24
Create In:
24
Editing Controller
25
Overview
27
Serial Port Tab
28
Baud Rate
28
Data Bits
28
Stop Bits
29
Control Line
29
Continuous Carrier
29
RTS Send Delay
29
RTS Off Delay
29
System Protocol Tab
30
Common Parameters
30
Protocol
30
Station Address
30
Error Detection
31
Enable Duplicate Detection
31
ACK Timeout
31
DF1 Point to Point Parameters
31
DF1 Slave Parameters
32
DF1 Master Parameters
32
Normal Poll Node Tag
33
Normal Poll Group Size
33
Priority Poll Node Tag
33
Active Station Tag
33
DH485 Parameters
33
Token Hold Factor
34
User Protocol Tab
34
Buffer Size
34
Termination Character 1 and 2
35
Append Character 1 and 2
35
Echo Mode
35
Delete Mode
36
Major Faults Tab
36
Recent Faults
37
Clear Majors
37
Minor Faults Tab
37
Clear Minors
38
Fault Bits
38
Date/Time Tab
38
Advanced Tab
40
Memory Used
40
Memory Unused
40
Memory Total
40
Controller Fault Handler
41
Power-Up Handler
41
System Overhead Time Slice
41
SFC Execution Tab
41
Execution Control
42
Restart Position
42
Last Scan of Active Steps
42
File Tab
43
Redundancy Tab
44
Redundancy Status
44
Partner Status
46
Partner Minor Faults
46
Advanced Button
47
Nonvolatile Memory Tab
47
Load Image
50
Load Mode
50
Image Note
50
Load/Store
51
Motion Module
53
New Module
55
Editing Your Motion Module
59
Settings
59
Inhibit Module checkbox
63
Associated Axes Tab
64
Servo Update Period
65
Channel 0
65
Channel 1
65
Motion Modules
68
Adding the 1784-PM16SE
69
4. Select 1784-PM16SE
70
SERCOS interface Motion
74
Card Overview
74
Editing 1784-PM16SE Card
75
SERCOS Interface Tab
80
Data Rate
81
Cycle Time
81
Transmit Power
82
SERCOS Interface Info Tab
82
Ring Comm. Phase
82
Fault Type
83
The Motion Group
87
80 The Motion Group
88
The Motion Group 81
89
Editing the Motion Group
90
The Motion Group 83
91
Coarse Update Period
92
Auto Tag Update
92
General Fault Type
92
Scan Times (elapsed time)
92
Reset Max
92
Tag Type (read-only)
93
Data Type (read-only)
94
Produce this tag for up to
94
Base Tag
94
Naming an Axis
95
Editing Motion Axis
99
General Tab – AXIS_SERVO
102
Axis Configuration
102
Assigned Motion Group
102
Ellipsis (…) button
102
New Group button
103
Module Type
103
General Tab - AXIS_VIRTUAL
105
Motion Planner Tab
106
Output Cam Execution Targets
106
Program Stop Action
107
Units Tab
109
Position Units
109
Average Velocity Timebase
109
Servo Tab - AXIS_SERVO
110
Feedback Tab – (AXIS_SERVO)
112
Feedback Type
112
Drive/Motor Tab
113
(AXIS_SERVO_DRIVE)
113
Amplifier Catalog Number
113
Catalog Number
114
Loop Configuration
114
Drive Resolution
115
Real Time Axis Information
115
Attribute 1/Attribute 2
115
Change Catalog…button
115
Motor Feedback Tab
117
AXIS_SERVO_DRIVE
117
Feedback Type
117
Interpolation Factor
118
Aux Feedback Tab
118
Feedback Ratio
119
Conversion Tab
120
Positioning Mode
121
Conversion Constant
121
Position Unwind
121
Homing Tab - AXIS_SERVO and
122
Position
123
Sequence
124
Limit Switch
124
Direction
124
Return Speed
125
Homing Configurations
125
Homing Tab - AXIS_VIRTUAL
126
Hookup Tab - (AXIS_SERVO)
127
Test Increment
127
Feedback Polarity
128
Output Polarity
128
Test Marker
128
Test Feedback
129
Test Output & Feedback
129
Drive Polarity
130
Test Marker
130
Test Command & Feedback
131
Tune Tab - AXIS_SERVO
131
Travel Limit
131
Damping Factor
132
Start Tuning
133
Dynamics Tab
134
Maximum Velocity
135
Maximum Acceleration
135
Maximum Deceleration
135
Manual Adjust
136
Gains Tab - AXIS_SERVO
137
Velocity Feedforward
138
Acceleration Feedforward
138
Proportional (Position) Gain
139
Integral (Position) Gain
139
Proportional (Velocity) Gain
140
Integral (Velocity) Gain
140
Integrator Hold
141
Gains Tab - AXIS_SERVO_DRIVE
142
Set Custom Gains
148
Attribute
148
Output Tab - AXIS_SERVO
149
Velocity Scaling
150
Torque Scaling
150
Output Tab (AXIS_SERVO_DRIVE)
153
Enable Notch Filter
154
Notch Filter
154
Enable Low-pass Output Filter
154
Limits Tab - AXIS_SERVO
156
Soft Travel Limits
157
Maximum Positive
157
Maximum Negative
157
Position Error Tolerance
157
Position Lock Tolerance
158
Output Limit
158
Hard Travel Limits
161
Attributes
163
Set Custom Limits
163
Offset Tab - AXIS_SERVO
165
Friction Compensation
166
Velocity Offset
166
Torque Offset
166
Output Offset
167
Offset Tab - AXIS_SERVO_DRIVE
168
Drive Fault
172
Feedback Noise
172
Feedback Loss
173
Position Error
173
Soft Overtravel
173
Fault Actions Tab
174
Drive Thermal
175
Set Custom Stop Action
177
Description
178
Assigning Additional
179
Motion Axes
179
System Tag
181
Entering Tag Information
183
New Tag Parameters
183
Tag Type
184
Alias For:
184
Data Type
185
General Wizard Screen
186
Units Wizard Screen
186
Dynamics Wizard Screen
186
Manual Adjust Button
186
Tag Wizard Screen
186
Editing Coordinate System
187
Properties
187
Axis Grid
189
Coordination Units
191
Vector Box
192
Position Tolerance Box
193
Dynamics Tab Manual Adjust
194
Reset Button
194
Right Mouse Click
196
Cut, Copy, Paste, and Delete
197
Behavior
197
Copy/Paste
197
Cut/Paste
198
1784-PM16SE motion module
199
1394x-SJTxx-D Digital
201
Servo Drive Overview
201
General Tab
202
Electronic Keying
204
Connection Tab
205
Requested Packet Interval
205
Inhibit Module Checkbox
206
Module Fault
207
Associated Axes Tab
207
New Axis button
208
Power Tab
209
Bus Regulator ID
209
Module Info tab
210
Identification
210
Module Identity
212
Reset Module
212
Editing the Ultra Drive
219
Connection Tab
222
Inhibit Module
223
Ellipsis (...)
225
New Axis
225
Power Tab - Ultra Drive
226
Module Info Tab
227
Major/Minor Fault Status
228
Internal State Status
228
Configured
229
Editing the Kinetix Drive
233
General Tab
234
Revision
235
Power Tab - Kinetix Drive
240
Bus Regulator Catalog Number
240
Configuring an 8720MC Drive
245
Editing the 8720MC Drive
248
Associated Axes Tab (8720MC
254
Power Tab - 8720MC Drive
255
Motion Instructions
261
Motion Move Instructions
262
Motion Group Instructions
263
Motion Event Instructions
263
Motion Configuration
263
Instructions
263
Motion Coordinated Move
264
Motion Direct Commands
265
Accessing Direct
265
Commands
265
From Group in the Controller
267
Organizer
267
Supported Commands
270
Motion Move
271
Motion Group
271
Motion Event
271
Motion Direct Command
272
Motion Group Shutdown Button
273
Execute Button
273
Close Button
273
Help Button
273
Motion Object Attributes
275
Group Instance
276
Map Instance
276
Module Channel
276
Module Class Code
276
C2C Map Instance
276
C2C Connection Instance
277
Memory Use
277
Memory Usage
277
Axis Data Type
277
Motion Object Status
278
Motion Status Attributes
279
Command Position
280
Strobe Position
280
Start Position
281
Average Velocity
281
Actual Velocity
282
Command Velocity
282
Actual Acceleration
283
Command Acceleration
283
Watch Position
283
Registration Position
284
Registration Time
285
Interpolation Time
285
Interpolated Actual Position
285
Interpolated Command Position
285
Master Offset
285
Strobe Master Offset
286
Start Master Offset
286
Motion Status Bit Attributes
287
Position Cam Pending Status
289
Time Cam Pending Status
289
Gearing Lock Status
289
Position Cam Lock Status
289
Master Offset Move Status
289
Axis Status Bit Attributes
290
Servo Action Status
290
Drive Enable Status
290
Shutdown Status
290
Axis Fault Bit Attributes
291
Physical Axis Fault
291
Configuration Fault
291
Module Fault Bit Attribute
291
Control Sync Fault
292
Axis Event Bit Attributes
292
Home Event Status
294
Output Cam Status
294
Output Cam Pending Status
294
Output Cam Lock Status
294
Motion Object
295
Configuration Attributes
295
Motion Unit Configuration
295
Motion Conversion
296
Configuration
296
Motion Homing
297
Absolute
298
Active Homing
299
Active Immediate Home
299
Passive Homing
304
Passive Immediate Home
304
Passive Home with Switch
304
Passive Home with Marker
304
Home Configuration Bits
305
Home Switch Normally Closed
305
Home Position
305
Home Offset
306
Home Speed
306
Home Return Speed
306
Motion Dynamics
307
Programmed Stop Mode
308
Fast Stop
308
Fast Disable
308
Hard Disable
308
Fast Shutdown
308
Servo Status Attributes
309
Position Command
310
Position Feedback
310
Aux Position Feedback
311
Position Integrator Error
311
Velocity Command
311
Velocity Feedback
312
Velocity Error
312
Velocity Integrator Error
312
Acceleration Command
312
Acceleration Feedback
313
Servo Output Level
313
Marker Distance
313
Servo Status Bit Attributes
314
Servo Fault Bit Attributes
318
Feedback Loss Fault
319
Feedback Noise Fault
319
Position Error Fault
320
Drive Fault
320
Module Fault Bit Attributes
320
Module Sync Fault
321
Timer Event Fault
322
Module Hardware Fault
322
Attribute Error Code
322
Commissioning Status
323
Test Status
324
Test Direction Forward
324
Tune Status
324
Tune Speed Scaling
325
Tune Rise Time
325
Tune Inertia
326
Servo Configuration
327
Servo Loop Configuration
328
External Drive Type
328
Fault Configuration Bits
329
Soft Overtravel Checking
329
Hard Overtravel Checking
329
Drive Fault Checking
329
Drive Fault Normally Closed
330
Axis Info Select
330
Servo Polarity Bits
330
Feedback Polarity Negative
331
Servo Polarity Negative
331
Servo Loop Block Diagrams
331
Servo Config = Position
332
Servo Config = Velocity Servo
333
Servo Config = Position Servo
334
Velocity Feedforward Gain
337
Acceleration Feedforward Gain
338
Position Proportional Gain
339
Loop Gain Method
339
Bandwidth Method
339
Maximum Bandwidth
340
Position Integral Gain
340
Velocity Proportional Gain
341
Velocity Integral Gain
343
Servo Limits
345
Servo Offsets
348
Servo Fault Configuration
350
Commissioning
351
Tuning Travel Limit
352
Tuning Speed
352
Tuning Torque
353
Drive Model Time Constant
353
Velocity Servo Bandwidth
354
Position Servo Bandwidth
355
Tuning Configuration Bits
355
Tuning Direction Reverse
355
Servo Drive Status
356
Torque Command
360
Torque Feedback
360
DC Bus Voltage
362
Torque Limit Source
362
Drive Status Bit Attributes
363
Change Pos Reference
368
Drive Fault Bit Attributes
368
Ground Short Fault
371
Drive Hardware Fault
371
Overspeed Fault
371
Overload Fault
371
Power Phase Loss Fault
373
SERCOS Fault
373
SERCOS Ring Fault
374
Drive Warning Bit Attributes
375
Overload Warning
375
Drive Overtemperature Warning
375
Motor Overtemperature Warning
375
Cooling Error Warning
375
Attribute Error ID
376
SERCOS Error Code
376
Servo Drive Configuration
380
Drive Configuration
381
Drive Axis ID
381
Axis Type
381
Advanced Servo Configuration
382
Drive Scaling Bits
384
Custom Scaling
384
Advanced Scaling Attributes
385
Custom Polarity
386
Positive/Negative Polarity
386
Advanced Polarity Attributes
387
Motor and Feedback
388
Motor Data
389
Feedback Resolution
389
Aux Feedback Ratio
389
Motor Position Servo
391
Auxiliary Position Servo
392
Dual Position Servo
393
Motor Dual Command Servo
394
Auxiliary Dual Command Servo
395
Velocity Servo
396
Torque Servo
397
Drive Gains
397
Output LP Filter Bandwidth
404
Output Notch Filter Frequency
404
Integrator Hold Enable
405
Drive Limits
406
Figure 13.25 Position Error
407
Drive Offsets
408
Drive Fault Actions
409
Shutdown
410
Disable Drive
410
Stop Command
410
Status Only
411
Brake Engage Delay
411
Drive Power Attributes
412
Tune Output Low-Pass Filter
418
Troubleshooting
419
SERCOS interface LED
420
Indicators
420
The OK LED
421
The SERCOS Ring Status LED
422
The Communication Phase LED
423
416 Troubleshooting
424
Appendix
425
1784-PM02AE Motion Card
425
Specifications
425
1784-M16SE Motion Card
426
Wiring Diagrams
429
Torque Servo Drive
430
424 Wiring Diagrams
432
P3 and P4
433
1784-PM02AE-TP0x Cable
434
Sync Cable
435
428 Wiring Diagrams
436
Numerics
437
430
438
431
439
432
440
433
441
434
442
435
443
436
444
437
445
438
446
439
447
440
448
441
449
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