Rockwell-automation 150 USE MN/SMC DIALOG + CONTROLLER Instrukcja Użytkownika Strona 1

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Podsumowanie treści

Strona 1 - User Manual

User ManualSMC Dialog PlusControllerBulletin 1501112112221323142415251626172718281929203035

Strona 2 - Important User Information

toc–xTable of ContentsTable 8.A Logic Control Data . . . . . . . . . . . . . . . . . . . . . . . . 8-1Table 8.B SMC Status Data . . . . . . . . . .

Strona 3 - Table of Contents

7-16OptionsFigure 7.12 Typical Wiring Diagram for Applications Requiring an Isolation Contactor①Customer supplied.②Refer to the controller nameplate t

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Options7-17Figure 7.13 Typical Wiring Diagram for Applications Requiring a Bypass Contactor①Customer supplied.②Refer to the controller nameplate to ve

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7-18OptionsPreset Slow Speed andAccu-Stop Options (cont.)Figure 7.14 Typical Wiring Diagram for Hand-Off-Auto (SCANport) Control①Customer supplied.②Sl

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Options7-19Preset Slow SpeedOptionFigure 7.15 Preset Slow Speed Option Sequence of OperationStart Coast Motor Speed 100% Push Buttons Start Stop Slow

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7-20OptionsAccu-Stop OptionFigure 7.16 Accu-Stop Option Sequence of Operation①When Accu-Stop push button is closed, start/stop function is disabled.Mo

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Options7-21Slow Speed with Braking OptionFigure 7.17 through Figure 7.21 show the different wiring for the Slow Speed with Braking option.Figure 7.17

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7-22OptionsFigure 7.18 Typical Retrofit Wiring Diagram for the Slow Speed with Braking Option①Customer supplied.②Overload protection should be disable

Strona 10 - Table of Contents

Options7-23Figure 7.19 Typical Wiring Diagram for the Slow Speed with Braking Option with an Isolation Contactor①Customer supplied.②Refer to the contr

Strona 11 - Product Overview

7-24OptionsFigure 7.20 Typical Wiring Diagram for the Slow Speed with Braking Option with a Bypass Contactor①Customer supplied.②Refer to the controlle

Strona 12 - Starting Modes

Options7-25Figure 7.21 Slow Speed with Braking Option Sequence of OperationStart Brake Motor Speed 100% Push Buttons Start Stop Slow Speed Auxiliary

Strona 13 - Current Limit Start

Chapter 1Product OverviewDescriptionThe SMC Dialog Plus controller offers a full range of starting modes as standard:• Soft Start with Selectable Kick

Strona 14 - Time (seconds)

Chapter 8Serial CommunicationsOverviewThe SMC Dialog Plus controller can be started and stopped through programmable logic controllers using an option

Strona 15 - Protection and

8-2Serial CommunicationsControl EnablePer factory programming, “stop” is the only control command active on the SMC Dialog Plus controller when the SC

Strona 16 - Protection and Diagnostics

Serial Communications8-3SMC Status DataThe information in Table 8.B provides the SMC Dialog Plus controller status information that can be sent to the

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8-4Serial CommunicationsDisplay UnitEquivalentsSome parameter setting options use a text description when viewed from the built-in LCD display or a hu

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Serial Communications8-5Remote I/O ExamplesExample #1 – SLC 500 Controller without Block TransferThis example demonstrates discreet control of an SMC

Strona 19 - Underload

8-6Serial CommunicationsRemote I/O Examples (cont.)1203-GD1 Communication Module Switch SettingsThe following information is provided to explain the r

Strona 20 - Metering

Serial Communications8-7G File ConfigurationThe SLC system uses G files to configure the R I/O link. G files are configured through the SLC programmi

Strona 21 - Status Indication

8-8Serial CommunicationsRemote I/O Examples (cont.)SMC Dialog Plus Controller Logic Control Addresses①SMC Dialog Plus Controller Status Addresses①SMC

Strona 22 - Control Options

Serial Communications8-9Example #1 - Ladder Logic ProgramMachine START Push Button : 1.8 SMC START Command : 1.16 0 1 Machine STOP Push Button : 1

Strona 23 - Preset Slow Speed Option

8-10Serial CommunicationsRemote I/O Examples (cont.)Example #2 - SLC 500 Controller with Block TransferThis example demonstrates a block transfer of

Strona 24 - Control Options (cont.)

1-2Product OverviewStarting ModesSoft StartThis mode has the most general application. The motor is given an initial torque setting, which is user-adj

Strona 25 - Accu-Stop

Serial Communications8-11SLC Image Table Map①Set SW2, Switches 1 and 2 to “On.”Switch SettingsSoftware Configuration SettingsRIO Configuration Using G

Strona 26

8-12Serial CommunicationsRemote I/O Examples (cont.)2. [F7], G FILE SIZE to specify the number of words required for the I/O module, 3 for standard op

Strona 27 - Installation

Serial Communications8-13BT Control Buffer Layout – The following table maps integer files starting at N10:0 with the associated M0 file location as d

Strona 28 - Enclosures

8-14Serial CommunicationsRemote I/O Examples (cont.)BTR Datafile Format – A BTR Datafile must also be defined to accept the data read during the BTR

Strona 29 - Non-ventilated Enclosures

Serial Communications8-15Example #2 – Ladder Logic ProgramMOV MOVE Source * Dest 0 First Scan S : 1 15 MOV MOVE Source Dest

Strona 30 - Mounting

8-16Serial CommunicationsRemote I/O Examples (cont.)Example #2 – Ladder Logic Program (cont.)B3:0 Rung 2:4 This rung sets up the BT buffer for a BTR a

Strona 31

Serial Communications8-17The information in the data table listed below was obtained from a 150 Hp motor, 1800 RPM rated at 480 volts. The motor has

Strona 32 - Mounting (cont.)

8-18Serial CommunicationsRemote I/O Examples (cont.)Example #3 – PLC 5/20, 5/40, 5/60, and 5/80This example demonstrates PLC control of an SMC Dialog

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Serial Communications8-191203-GD1 Communication Module Switch SettingsThe following information is provided to explain the required 1203-GD1 communica

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8-20Serial CommunicationsRemote I/O Examples (cont.)Addressing FormatCommunication Module Block Transfer Status Word Addresses①SMC Dialog Plus Control

Strona 35 - Correction Capacitors

Product Overview1-3Selectable Kickstart①This feature provides a boost at startup to break away loads that require a pulse of high torque to get starte

Strona 36 - Fast Acting

Serial Communications8-21Block Transfer InstructionsBlock transfer operations with the 1203-GD1 communication module require coordinated block transfe

Strona 37 - Protection

8-22Serial CommunicationsRemote I/O Examples (cont.)Block Transfer DatafilesThe tables below provide the necessary data file configuration for a param

Strona 38 - Human Interface Module

Serial Communications8-23Example #3 Ladder Logic ProgramMachine START Push Button : 016 SMC START Command : 021 11 01 Machine STOP Push Button : 0

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8-24Serial CommunicationsDeviceNet ExamplesExample #1 SLC 500 Controller with Explicit MessagingThis example demonstrates discreet control of the SMC

Strona 40 - Module (cont.)

Serial Communications8-25Example Information①The SMC Dialog Plus controller does not support Datalinks.Switch SettingsI/O MappingThe SMC Dialog Plus c

Strona 41 - “Comm Fault” will occur

8-26Serial CommunicationsAfter you have your network “project” configured in the DeviceNet Manager software, perform a Network Who; the following scre

Strona 42 - Converter Modules

Serial Communications8-27Notice that the SMC Dialog Plus controller (node 13) has an “active” status. This means that it is active in the scan list a

Strona 43

8-28Serial CommunicationsThis indicates that the SMC Dialog Plus controller’s input data is mapped to words 7 and 8. By clicking the radio button next

Strona 44 - Compatibility (EMC)

Serial Communications8-29SMC Dialog Plus Controller Status Addresses②②Refer To Table 8.BExplicit Messaging:The 1747-SDN scanner module uses the M0 and

Strona 45 - Accessory Requirements

8-30Serial CommunicationsExplicit Message Response (Get Attribute Multiple)Transmission ID (TXID): The scanner uses this value to track the transactio

Strona 46

1-4Product OverviewStarting Modes (cont.)Dual Ramp Start①This starting mode is useful on applications that have varying loads (and therefore varying s

Strona 47 - Chapter 3

Serial Communications8-31Attribute: This code identifies the specific characteristic of the object towards which the transaction is directed. The Attr

Strona 48 - Terminal Locations (cont.)

8-32Serial CommunicationsSetting Up the Data File:In this example, the data file for the Explicit Message Request begins at N11:0. Following is the s

Strona 49 - Power Wiring

Serial Communications8-33Note: There is no required value for the words identified as “Data Place Holder”.Example Ladder Logic Program:Rung 0: The

Strona 50 - Control Power

8-34Serial CommunicationsRung 3: When the FAULT RESET command is initiated at the RSView station, the SLC processor sets the output bit mapped to the

Strona 51 - Fan Power

Chapter 9DiagnosticsOverviewThis chapter describes the fault diagnostics of the SMC Dialog Plus controller. Further, this section describes the condi

Strona 52 - Provision

9-2DiagnosticsClear Fault (cont.)• Cycle control power to the SMC Dialog Plus controller. Notes: (1) An overload fault cannot be cleared in this way

Strona 53 - Wiring Diagrams

Diagnostics9-3Fault DefinitionsPower LossPower loss indicates that an input power phase is not present. The controller’s LCD display will identify th

Strona 54 - Wiring Diagrams (cont.)

9-4DiagnosticsFault Definitions(cont.)Voltage Unbalance ①Voltage unbalance is detected by monitoring the three phase supply voltages. The formula use

Strona 55

Diagnostics9-5Open GateOpen gate indicates that an abnormal condition that causes faulty firing (i.e., open SCR gate) has been sensed during the start

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9-6Diagnostics

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Product Overview1-5Energy SaverThe Energy Saver feature is typically used in applications where the motor is lightly loaded or unloaded for extended p

Strona 58

Chapter 10TroubleshootingIntroductionFor safety of maintenance personnel as well as others who might be exposed to electrical hazards associated with

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10-2TroubleshootingThe following flowchart is provided to aid in quick troubleshooting.Figure 10.1 Troubleshooting FlowchartSeeTable 10.Aon page10-3Se

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Troubleshooting10-3Table 10.A SMC Fault Display Explanation①Prestart fault indication.②To further define this fault, the user can clear the fault and

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10-4TroubleshootingTable 10.B Motor Will Not Start — No Output Voltage to the MotorTable 10.C Motor Rotates (but does not accelerate to full speed)

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Troubleshooting10-5Table 10.E Miscellaneous SituationsSituation Possible Cause Possible SolutionsMotor current and voltage fluctuates with steady loa

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10-6TroubleshootingControl Module RemovalThe control module is not intended for field repair. The entire module must be replaced if a failure occurs.

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Troubleshooting10-7180–360 AmpRefer to Figure 10.3 for control module reference.1. Remove controller access door and serial port cable.2. Remove contr

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10-8TroubleshootingFigure 10.3 Removal of Control Module (180–360A)(1)(3)(2)(4)

Strona 66 - Programming Menu (cont.)

Troubleshooting10-9500–1000 AmpRefer to Figure 10.4 for control module removal reference.1. Disconnect all control wires to control modules.2. Loosen

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10-10TroubleshootingControl Module ReplacementThe gold interconnection pins on the power modules and interface boards are protected with a special con

Strona 68

1-6Product OverviewProtection and Diagnostics (cont.)Notes: (1) The factory default setting for Overload Class, which is “Off,” disables overload pro

Strona 69 - Password

Troubleshooting10-11MOV FuseReplacement500–1000 Amp1. Remove the fuse from the fuse holder with a fuse puller (Figure 10.6).2. Push the replacement fu

Strona 70 - Parameter Management

10-12TroubleshootingPower Module and Interface Board Resistance Check (cont.)24–135 AmpRemove the control module per the instructions beginning on pag

Strona 71 - Using Parameter Management

Troubleshooting10-13180-1000 AmpRemove the control module per the instructions beginning on page 10-6. Refer to Figure 10.8 for interface board pin i

Strona 72 - Parameter Modification

10-14TroubleshootingPower Module and Interface Board Resistance Check (cont.)2. Measure resistance between:• pins J14 and J15 for phase L1/T1 • pins J

Strona 73 - Soft Start

Appendix ASpecificationsElectrical Ratings UL/CSA/NEMA IECPower CircuitMethod of Connection Motor in delta or star, SCRs between windings and supply

Strona 74 - Full Voltage Start

A-2Specifications①Refer to product nameplate.Electrical Ratings UL/CSA/NEMA IECControl CircuitRated Operation Voltage ①100–240 VAC (–15%, +10%)24 VAC

Strona 75 - Basic Setup

SpecificationsA-3Electrical Ratings UL/CSA/NEMA IECControl CircuitRated Operation Voltage ①100–240 VAC (–15%, +10%)24 VAC (–15%, +10%)24 VDC (–20%, +1

Strona 76 - Advanced Setup

A-4Specifications①Assumes the Bulletin 825 converter module is utilized.②The SMC Dialog Plus controller calculates the current values to two decimal p

Strona 77 - Example Settings

SpecificationsA-5Environmental Ratings UL/CSA/NEMA IECOperating Temperature Range0°C–50°C (open)0°C–40°C (enclosed)Storage and Transportation Temperat

Strona 78

A-6Specifications

Strona 79 - Calibration

Product Overview1-7Figure 1.6 Overload Trip CurvesFigure 1.7 Restart Trip Curves after Auto ResetApproximate trip time for 3-phase balancedcondition

Strona 80 - Motor Data Entry (cont.)

Appendix BParameter InformationTable B.1 Parameter List①Read-only capability.GroupParameterDescriptionParameterNumberDisplay UnitsScaleFactorMinimum M

Strona 81 - Calibration Procedure

B-2Parameter InformationTable B.1 (cont.) Parameter ListGroupParameterDescriptionParameterNumberDisplay UnitsScaleFactorMinimum MaximumDefaultSettingU

Strona 82 - Calibration Procedure (cont.)

Parameter InformationB-3Table B.1 (cont.) Parameter ListGroupParameterDescriptionParameterNumberDisplay UnitsScaleFactorMinimum MaximumDefaultSettingU

Strona 83

B-4Parameter InformationTable B.1 (cont.) Parameter List①Read-only capability.②The scale factor is 100 when Motor FLC, parameter 70, has a programmed

Strona 84 - Data (cont.)

Parameter InformationB-5Table B.2 Parameter Text/Display Unit Cross Reference①Pump Start is only available with the Pump Control option.②Dual Ramp is

Strona 85 - Chapter 7

B-6Parameter InformationTable B.2 (cont.) Parameter Text/Display Unit Cross ReferenceParameter Number Description Setting Text Display Unit72 Motor Co

Strona 86

Appendix CRenewal Parts①One piece provided per part number.Description SMC Rating Input Control VoltagePart Number ①Control ModulesStandard All120–240

Strona 87 - Programming Parameters

C-2Renewal Parts①One piece provided per part number.Description SMC Rating Line VoltagePart Number ①Power Modules24A 200–480V 40382-899-0235A 200–480V

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Renewal PartsC-3①One piece provided per part number.②Protective modules are available as a fieldñinstalled accessory. See Appendix D.Description SMC

Strona 90

1-8Product OverviewProtection and Diagnostics(cont.)Stall Protection and Jam DetectionThe SMC Dialog Plus controller provides both stall protection an

Strona 91

Appendix DAccessoriesDescription Description/Used With Cat. No.Protective Modules24–54A, 480V 150-N8424–54A, 600V 150-N8697–360A, 480V 150-N84L97–360A

Strona 92

GlossaryAC Alternating current.AC Contactor An alternating current (AC) contactor is designed for the specific purpose of estab-lishing or interruptin

Strona 93 - Controller Interfacing

Glossary-2DH-485 Link Data Highway 485 link. An Allen-Bradley token-passing baseband link for a local area network based on the RS-485 standard.Disab

Strona 94

Glossary-3Port On a communication link, the logic circuitry or software at a station that determines its communication parameters for a particular com

Strona 95 - Soft Stop Option

Glossary-4Status The condition at a particular time of any numerous entities within a system. These conditions may be represented by values in a stat

Strona 96

IndexAaccessories, D-1Accu-Stop option, wiring diagrams, 7-14, 7-15, 7-16, 7-17Accu-Stop, description of, 1-15Accu-Stop optionprogramming parameters f

Strona 97

I–2IndexFfan power, 3-5fan terminations, 3-5180A–500A, 3-5650A–1000A, 3-597A and 135A, 3-5faultauxiliary contact, 9-2buffer, 9-2codes, 9-2definitionsc

Strona 98 - Accu-Stop Options

IndexI–3Pparameterelectrically erasable programmable read-only memory (EEPROM), 4-6listing of, 4-4, 8-3, B-1management of, 4-6modifying of, 4-8random

Strona 99

I–4Indexprogramming parameters for, 7-3sequence of operation, 7-11wiring diagrams, 7-5, 7-6, 7-7, 7-8, 7-9, 7-10soft stop/pump control/SMB smart motor

Strona 100 - Contactor

Publication 0150-5.3 - October 1998 Supersedes Publication 0150-5.3 - September 199640055-145-01(C) 1998 Rockwell International. All Rights Reserved.

Strona 101

Product Overview1-9Open GateAn open gate fault indicates that improper SCR firing, typically caused by an open SCR gate, has been detected on one of t

Strona 102 - Accu-Stop Options (cont.)

Please Read!This manual is intended to guide qualified personnel in the installation and operation of this product.Because of the variety of uses for

Strona 103 - Preset Slow Speed

1-10Product OverviewProtection and Diagnostics(cont.)Excessive Starts/HourThe SMC Dialog Plus controller allows the user to program the allowed number

Strona 104 - Accu-Stop Option

Product Overview1-11CommunicationA serial interface port (called SCANport™) is provided as standard, which allows connection to the Bulletin 1201 huma

Strona 105 - Customer supplied

1-12Product OverviewControl OptionsThe SMC Dialog Plus controller offers the control options described below. Important: The options listed in this

Strona 106

Product Overview1-13Pump Control OptionThis option reduces surges during the starting and stopping of a centrifugal pump by smoothly accelerating and

Strona 107

1-14Product OverviewFigure 1.14 Preset Slow Speed OptionControl Options (cont.)SMB Smart Motor Braking OptionThis option can be used in applications

Strona 108

Product Overview1-15Note: All braking current settings in the range of 1–100% will provide 100% braking current to the motor.Accu-Stop OptionThis o

Strona 109

1-16Product OverviewSlow Speed with Braking OptionThe Slow Speed with Braking option provides a jog speed for process set-up and braking-to-stop at th

Strona 110 - Serial Communications

Chapter 2InstallationReceivingIt is the responsibility of the user to thoroughly inspect the equipment before accepting the shipment from the freight

Strona 111 - Control Enable

2-2InstallationGeneral PrecautionsIn addition to the precautions listed throughout this manual, the following statements, which are general to the sys

Strona 112 - Conversion

Installation2-3Ventilated EnclosuresFor Type 1 (IP42) enclosures, the following guidelines are recommended to limit the maximum controller ambient tem

Strona 113 - Processing Time

Table of ContentsChapter 1 Product Overview 1-1Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1Ope

Strona 114 - Remote I/O Examples

2-4InstallationMountingThe controller is convection cooled. Additionally, units rated for 97A and above are fan cooled. It is important to locate th

Strona 115 - Remote I/O Examples (cont.)

Installation2-5Figure 2.2 Dimensions: 97 and 135 Amp ControllersAll dimensions are approximate and are not intended for manufacturing purposes. Refer

Strona 116 - I/O Addressing

2-6InstallationMounting (cont.)Figure 2.3 Dimensions: 180 through 360 Amp ControllersAll dimensions are approximate and are not intended for manufactu

Strona 117

Installation2-7Figure 2.4 Dimensions: 500 Amp ControllerAll dimensions are approximate and are not intended for manufacturing purposes. Refer to the

Strona 118

2-8InstallationMounting (cont.)Figure 2.5 Dimensions: 650-1000 Amp ControllersAll dimensions are approximate and are not intended for manufacturing pu

Strona 119

Installation2-9Power Factor Correction CapacitorsThe controller can be installed on a system with power factor correction (PFC) capacitors. The capac

Strona 120

2-10InstallationFast ActingCurrent-limitingFusesShort-circuit protection guidelines are provided in Appendix A of this manual. Enhanced SCR protectio

Strona 121

Installation2-11Protective ModulesProtective modules containing metal oxide varistors (MOVs) and capacitors can be installed on controllers rated 24A

Strona 122

2-12InstallationHuman Interface ModuleThe Bulletin 1201 human interface modules may be used to program and control the SMC Dialog Plus controller. Th

Strona 123

Installation2-13Connecting the Human Interface Module to the ControllerFigure 2.7 shows the connection of the SMC Dialog Plus controller to a human in

Strona 124

toc–ivTable of ContentsDimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4Power Factor Correction Capacitors

Strona 125

2-14InstallationHuman InterfaceModule (cont.)Series A Human Interface Modules ①Zero and 4 are the only valid settings.Note: If a human interface mod

Strona 126

Installation2-15Series B Human Interface Modules Note: If a human interface module is disconnected from the SMC Dialog Plus controller while Control

Strona 127

2-16InstallationCommunicationModulesThe Bulletin 1203 communication module allows the user to connect the SMC Dialog Plus controller to various networ

Strona 128

Installation2-17Figure 2.9 shows the connection between the controller and the module.Figure 2.9 Converter Module Connection Interface①The converter m

Strona 129

2-18InstallationConverter Modules (cont.)For applications in which the motor’s full load current rating is greater than 360A, three additional current

Strona 130 - Block Transfer Instructions

Installation2-19WiringWire in an industrial control application can be divided into three groups: power, control, and signal. The following recommen

Strona 131

2-20Installation

Strona 132

Chapter 3WiringTerminal LocationsThe SMC Dialog Plus controller wiring terminal locations are shown in Figure 3.1 through Figure 3.4. Make wiring conn

Strona 133 - DeviceNet Examples

3-2WiringTerminal Locations (cont.)Figure 3.3 Wiring Terminal Locations (180 to 360 Amp)Figure 3.4 Wiring Terminal Locations (500 Amp)Control Wiring A

Strona 134 - I/O Mapping

Wiring3-3Figure 3.5 Wiring Terminal Locations (650 to 1000 Amp)Power Wiring24–54AThe power modules for controllers rated 24A–54A have internal mechani

Strona 135

Table of Contents toc–vExample Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-13Undervoltage. . . . . . . . . . . .

Strona 136

3-4WiringTerminal Locations (cont.)Table 3.C Lug Wire Capacity and Tightening TorqueControl PowerControl VoltageDepending upon the catalog number ord

Strona 137 - Refer To Table 8.A

Wiring3-5Fan PowerControllers rated 97A–1000A have heatsink fan(s). Refer to Table 3.D for the control power VA requirements of the heatsink fans.Fan

Strona 138 - Explicit Messaging:

3-6WiringControl TerminalDesignationsAs shown in Figure 3.9, the SMC Dialog Plus controller contains 20 control terminals on the front of the controll

Strona 139

Wiring3-7Standard ControllerWiring DiagramsFigure 3.11 through Figure 3.22 show typical wiring for the SMC Dialog Plus controller.Figure 3.11 Typical

Strona 140 - Sequence of Events:

3-8WiringStandard ControllerWiring Diagrams (cont.)Figure 3.12 Typical Wiring Diagram for Two-Wire Control or Programmable Control Interfacing①Custome

Strona 141 - Setting Up the Data File:

Wiring3-9Figure 3.13 Typical Wiring Diagram for Dual Ramp Applications①Customer supplied.②Refer to the controller nameplate to verify the rating of th

Strona 142 - Example Ladder Logic Program:

3-10WiringStandard ControllerWiring Diagrams (cont.)Figure 3.14 Typical Wiring Diagram for Start-Stop Control via the SCANportNote: Use this wiring

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Wiring3-11Figure 3.15 Typical Wiring Diagram for Retrofit Applications①Customer supplied.②Overload protection should be disabled in the SMC Dialog Plu

Strona 144 - Diagnostics

3-12WiringStandard ControllerWiring Diagrams (cont.)Figure 3.16 Typical Wiring Diagram for Isolation Applications①Customer supplied.②Refer to the cont

Strona 145 - Fault Auxiliary Contact

Wiring3-13Figure 3.17 Typical Wiring Diagram for Bypass Applications①Customer supplied.②The Bulletin 825 Converter Module is required when the SMC Dia

Strona 146 - Fault Definitions

toc–viTable of ContentsExample #3 – PLC 5/20, 5/40, 5/60, and 5/80 . . . . . . . . . . . 8-181203-GD1 Communication Module Switch Settings . . . . .

Strona 147

3-14WiringStandard ControllerWiring Diagrams (cont.)Figure 3.18 Typical Wiring Diagram for Bypass with Isolation Applications①Customer supplied.②Refer

Strona 148 - Comm Fault

Wiring3-15Figure 3.19 Typical Wiring Diagram for Shunt Trip Applications①Customer supplied.②Refer to the controller nameplate to verify the rating of

Strona 149

3-16WiringStandard ControllerWiring Diagrams (cont.)Figure 3.20 Typical Wiring Diagram for Single Speed Reversing Applications①Customer supplied.②Refe

Strona 150 - Troubleshooting

Wiring3-17Figure 3.21 Typical Wiring Diagram for Two-speed Applications①Customer supplied.②Two-speed, consequent pole installations.③Refer to the cont

Strona 151

3-18WiringStandard ControllerWiring Diagrams (cont.)Figure 3.22 Typical Wiring Diagram for Hand-Off-Auto (SCANport) Control①Customer supplied.②Refer t

Strona 152

Chapter 4ProgrammingOverviewThis chapter provides a basic understanding of the programming keypad built into the SMC Dialog Plus controller. This cha

Strona 153

4-2ProgrammingProgramming Menu (cont.)Figure 4.1 Menu Structure Hierarchy①The SMC Dialog Plus controller does not support EEPROM, Link, Process, or St

Strona 154

Programming4-3Figure 4.1 (Cont.) Menu Structure Hierarchy①Steps back one level.②English is currently the only available language.③For further informat

Strona 155 - Control Module Removal

4-4ProgrammingProgramming Menu (cont.)Table 4.A Parameter Linear ListParameter No. Description Parameter No. Description1 Volts Phase A–B 45 Slow Spe

Strona 156 - 180–360 Amp

Programming4-5PasswordThe SMC Dialog Plus controller allows the user to limit access to the programming system through password protection. This feat

Strona 157

Table of Contents toc–vii180–360 Amp . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-8500–1000 Amp . . . . . . . . . . . .

Strona 158 - 500–1000 Amp

4-6ProgrammingParameter ManagementBefore you begin programming, it’s important to understand how the controller memory is: • structured within the SMC

Strona 159 - Protective Cover Removal

Programming4-7Using Parameter ManagementDescription Action DisplaySaving to EEPROMTo ensure that the newly modified parameters are not lost if control

Strona 160 - Board Resistance Check

4-8ProgrammingParameter ModificationAll parameters are modified using the same method. The basic steps to performing parameter modification are descr

Strona 161

Programming4-9Soft StartThe following parameters are specifically used to adjust the voltage ramp supplied to the motor.①If the controller senses that

Strona 162 - 180-1000 Amp

4-10ProgrammingDual Ramp StartThe SMC Dialog Plus controller provides the user with the ability to select between two Soft Start settings. The parame

Strona 163

Programming4-11Basic SetupThe Basic Setup programming group provides a limited parameter set, allowing quick start-up with minimal adjustment. If the

Strona 164 - Specifications

4-12ProgrammingAdvanced SetupWhile the Basic Setup group allows the user to get started with a minimum number of parameters to modify, the Advanced Se

Strona 165 - Refer to product nameplate

Programming4-13①The Auto Restart feature is not available.②The new programmed parameter values will not be stored to the EEPROM without the user’s dir

Strona 166

4-14Programming

Strona 167

Chapter 5CalibrationOverviewThe Calibrate programming group allows the user to set parameters to calibrate the controller to the connected motor. It

Strona 168

toc–viiiTable of ContentsFigure 2.10 Current Transformer Connection to Converter Module . . . . . . . . . . . . . . . . . . . . . . 2-18Figure 3.1 Wir

Strona 169

5-2CalibrationMotor Data Entry (cont.)①The controller’s programming system will not allow both Motor Code Letter and LRC Ratio to be programmed.Table

Strona 170 - Parameter Information

Calibration5-3Calibration ProcedureFor current measurement accuracy, use the procedure below to calibrate the SMC Dialog Plus controller to the connec

Strona 171

5-4CalibrationCalibration Procedure (cont.)Description Action Display7. You can scroll to the next parameter to view the current measurement in phase

Strona 172

Chapter 6MeteringOverviewWhile the SMC Dialog Plus controller operates your motor, it also monitors several different parameters, providing a full fun

Strona 173

6-2MeteringViewing Metering Data (cont.) Description Action Display6. Scroll through the Metering parameters with the Up/Down keys to access the desir

Strona 174

Chapter 7OptionsOverviewThe SMC Dialog Plus controller offers a variety of unique control options that provide enhanced motor starting and stopping ca

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7-2OptionsOption Action OperationPreset Slow Speed The green start button, when pressed, will commence motor acceleration to full speed.The red stop b

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Options7-3Programming ParametersThe following table provides the option-specific parameters that are provided with each control option. These paramet

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7-4OptionsProgramming Parameters (cont.)①All braking/stopping current settings in the range of 1–100% will provide 100% braking current to the motor.S

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Options7-5Control Wiring forSCANport ControlRefer to Figure 3.14 on page 3-10 for the applicable wiring diagram to achieve start-stop control via the

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Table of Contents toc–ixFigure 7.9 SMB Smart Motor Braking Sequence of Operation 7-14Figure 7.10 Typical Wiring Diagram for the Preset Slow Speed Opt

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7-6OptionsFigure 7.2 Typical Retrofit Wiring Diagram①Customer supplied.②Overload protection should be disabled in the SMC Dialog Plus controller.③Refe

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Options7-7Figure 7.3 Typical Wiring Diagram for Applications Requiring an Isolation Contactor①Customer supplied.②Refer to the controller nameplate to

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7-8OptionsFigure 7.4 Typical Wiring Diagram for Applications Requiring a Bypass Contactor①Customer supplied.②Refer to the controller nameplate to veri

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Options7-9Figure 7.5 Typical Wiring Diagram for Two-wire Control or Programmable Controller Interfacing①Customer supplied.②Refer to the controller nam

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7-10OptionsSoft Stop, Pump Control, andSMB Smart Motor Braking Options (cont.)Figure 7.6 Typical Wiring Diagram for Hand-Off-Auto (SCANport) Control①C

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Options7-11Soft Stop OptionFigure 7.7 Soft Stop Option Sequence of OperationMotor Speed Push Buttons Start Stop Soft Stop Auxiliary Contacts Normal U

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7-12OptionsPump Control OptionFigure 7.8 Pump Control Option Sequence of OperationMotor Speed Push Buttons Start Stop Soft Stop Auxiliary Contacts No

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Options7-13SMB Smart Motor Braking OptionFigure 7.9 SMB Smart Motor Braking Sequence of OperationMotor Speed Push Buttons Start Stop Soft Stop Auxilia

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7-14OptionsPreset Slow Speed andAccu-Stop OptionsFigure 7.10 through Figure 7.14 shows the different wiring for the Preset Slow Speed and Accu-Stop op

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Options7-15Figure 7.11 Typical Retrofit Wiring Diagram①Customer supplied.②Overload protection should be disabled in the SMC Dialog Plus controller.③Re

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